The No-weld Pulsejet Engine
Building a pulsejet engine with simple tools
Last Updated: 23 March, 2003

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the noweld pulsejet

A Truly Unique Design
Lots of people ask me where they can find the plans for a pulsejet engine -- but the problem is that virtually every set of pulsejet plans you'll find on the net (or waste money buying on eBay) assume that you have access to, and know how to use, expensive tools such as a lathe and welding gear of some kind.

Unfortunately, most people neither own, nor have easy access to these expensive tools and even if they did, some of the skills required, such as welding thin stainless steel, can't be learned overnight.

So, after much head-scratching, I've come up with a truly unique pulsejet engine design that can be built with a very modest collection of tools and no special skills.

Okay, so it's not going to be as light and powerful as a more sophisticated design might be but it's so simple that almost anyone should be able to build it in a day or less.

Here are the tools you'll need:

  • A drill (electric prefered) with a set of drill bits
  • A fret-saw, coping-saw or jig-saw
  • A hacksaw
  • A few screwdrivers
  • A bench vice
  • A pair of vice-grips, C-clamp or bulldog clip
  • A hammer
  • A file
  • Some scissors or metal snips
and materials:
  • Some 0.060" to 0.010" spring steel or shim steel.
  • A xx inch (xxx mm) length of xx inch (xxx mm) steel tubing.
  • A xx inch (xxx mm) length of xx inch (xxx mm) steel tubing.
  • A nn" x nn" (nn mm x nn mm) piece of xx thick aluminum plate
  • A nn" x nn" (nn mm x nn mm) piece of xx thick aluminum sheet
  • 4 x self-tapping screws
  • 4 x four-inch nails
  • 2 small bolts with matching nuts
  • A tube of exhaust/muffler sealant
  • Some plastic tubing
  • Two-part epoxy glue (Araldite or similar)
I'll fill in these dimensions shortly, after I've had time to do some more calculations but in the meantime, here's a couple of rough diagrams of how the no-weld engine will go together:

side elevation rear elevation
As you can see, the body of the engine consists of a small tube inside a larger tube.

This configuration allows the creation of an engine that has a large cross-sectional area at the front so that adequate valving area can be used, while producing a narrower cross-section for what is effectively the tailpipe.

Using this design it is no longer necessary to weld two different diameter sections of tube together using a cone in between as is normally the case with small pulsejets.

The ends of the inner tube obviously need to be cut and bent so that they form a "point" to provide for better gas-flow and even this can be done with nothing more than a hacksaw, hammer and a little patience -- as you'll see.

The valveplate will be cut from flat aluminum plate so that it's a snug fit inside the front of the outer tube. The holes through which the incoming air will pass can be drilled (and optionally filed to shape).

A full, constructional feature on how to build this engine, complete with plenty of photos and video, will be included in the final edition of my book but I'll also place a shorter version of the project here on these webpages.

I hope to update this page in the coming week.

 

 
More Info on Donating Home | Project Diary | My Tools | Contact Me | Links | My Gas Turbine Project | The Afterburner
Turboshaft Engine | Jet-kart | Pulsejet-powered Kart | Kitsets | Troubleshooting pulsejets
Contact me Valveless Pulsejets | Ramjets Explained | 100lbs-thrust pulsejet | Turbo-turbine FAQ
Chrysler's Turbine-cars | How Pulsejets Work | Flying Platform | Metal Spinning | My Lockwood engine
Starting a pulsejet | Making Reed-valves Last | Pulsejet-powered speedboat | The PDE
Thrust Augmentors List of Sponsors | Master Site Index | The Pulsejet FAQ | DIY Cruise Missile
Copyright © 2001 - 2009 to Bruce Simpson